Industrial Insight. Smarter Operations.

 

Overview: The Future of Industrial Data Intelligence

Modern industries generate enormous amounts of data—from PLCs, SCADA systems, sensors, drives, and process equipment. But this data often stays fragmented, unused, or manually monitored.

 

PlantIQ is a next-generation Industrial Data Management & Analytics Platform that unifies all your industrial systems into one intelligent, real-time dashboard.

It transforms raw plant data into meaningful insights—helping you improve productivity, reduce downtime, enhance quality, and move closer to Industry 4.0.

 

Key Capabilities

🔹 1. Multi-Vendor Connectivity - PlantIQ connects to almost any industrial device without needing code or expensive connectors.

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Supported Systems & Brands

• PLCs: Siemens, ABB, Allen-Bradley, Schneider, Mitsubishi, Delta, Omron

• DCS: ABB 800xA, Siemens PCS7, Emerson DeltaV, Yokogawa

• SCADA: Wonderware, Ignition, WinCC, ABB Symphony

• Drives: ABB, Danfoss, Siemens, Fuji

• Meters: Power Quality, Energy Meters, Modbus instruments

• IoT Devices: MQTT, REST API, OPC-UA Gateways

Supported Protocols

• Modbus RTU / Modbus TCP

• OPC DA / OPC UA

• Ethernet/IP

• PROFINET

• BACnet

• MQTT

• S7 Protocols

• Custom TCP/UDP Connectors

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🔹 2. Smart Historian & Data Storage

Store years of industrial data efficiently and retrieve it instantly.

Features:

• High-speed data logging

• Long-term historian storage

• Structured data retention strategy

• Fast, multi-parameter trend visualization

• Automated backup & secure recovery

 

🔹 3. Real-Time Dashboards

Get powerful, intuitive dashboards for operators, engineers, and management teams.

Dashboards Include:

• Production KPIs

• Quality parameters

• OEE (Overall Equipment Effectiveness)

• Energy consumption & losses

• Machine health indexes

• Plant-wide alerts & alarms

 

🔹 4. Analytics & Reporting

Enable data-driven decisions at every level.

Capabilities:

• Downtime analytics

• Shift & production reports

• Monthly performance summaries

• Predictive maintenance indicators

• Energy cost comparison

• Custom formulas & KPI definitions

 

🔹 5. Edge-to-Cloud Architecture

Choose how and where you want your plant data.

Options:

• On-premise server (local plant)

• Cloud deployment for multi-site visibility

• Hybrid setup (edge + cloud)

 

🔹 6. User-Friendly Configuration

• No specialist skills needed

• Drag-and-drop tag mapping

• Template-based dashboard creation

• Minimal operator training

• Quick to deploy (hours, not weeks)

 

🔹 7. Highly Secure Platform

• Encrypted data transmission

• Role-based access control

• Secure login & user audit trails

• No dependency on third-party servers

 

🌍 Industries We Serve

PlantIQ is designed for any plant or process that depends on automation and operational performance.

• Power Generation & Utilities (Thermal, Hydro, Biomass, Solar)

• Sugar Mills & Distilleries

• Cement Manufacturing

• Water & Wastewater Treatment

• Chemical & Pharmaceutical

• Food & Beverage

• Steel & Metal Processing

• OEM Machine Manufacturers

 

🏭 Use Cases & Real-World Applications

1. Energy Monitoring & Power Loss Reduction

Industry: Cement Plant
Challenge: High energy cost in mill drives & compressors
PlantIQ Benefit:

• Captures real-time energy profiles

• Detects peak load losses

• Helps operators tune process parameters
  Result: Up to 10–15% reduction in energy wastage.

 

2. Predictive Maintenance for Motors & Drives

Industry: Water Utility
Challenge: Sudden motor failures causing service interruption
PlantIQ Benefit:

• Vibration, current, temperature trend monitoring

• Predictive alerts before breakdown
  Result: 30–40% reduction in unplanned downtime.

 

3. Production Performance & OEE Improvement

Industry: Sugar / Ethanol Plant
Challenge: Manual log sheets, no real-time KPIs
PlantIQ Benefit:

• Automatic OEE, throughput, steam/fuel efficiency

• Shift-wise performance monitoring
  Result: Improved recovery rate & stable operation.

 

4. Multi-Plant Cloud Monitoring

Industry: Solar Farms (Utility-scale)
PlantIQ Benefit:

• Central dashboard for multiple sites

• Weather, irradiance & generation trends

• Automatic PR (Performance Ratio) calculations

 

🧩 What Makes PlantIQ Better Than Traditional Historian Tools?

✔ Vendor-Independent

Works with all PLC & SCADA systems.

✔ Faster Implementation

Deploy within hours, not weeks.

✔ Simple Licensing

Clear, transparent pricing.

✔ Scalable

Start with 100 tags → expand to 100,000 tags.

✔ Local + Global Support

IITSOL + InstaData joint technical support ensures rapid response.

✔ Cost-Effective

 

Premium industrial analytics at affordable pricing.

🏆 Trusted by Global Clients

(Based on your provided installed-base documents)
 

IITSOL has executed automation and electrical projects for:

• ABB (Drives & DCS)

• Dangote Group – Nigeria

• EPC contractors across Africa & Asia

• Sugar plants in Uganda, Kenya, Ethiopia, and India

• Cement plants in Central America

• Water utilities in India and Africa

 

With the launch of PlantIQ, these customers now have access to modern digital intelligence layered over their existing automation systems.

 

🚀 Why Choose PlantIQ

• Industrial-grade reliability

• Flexible deployment

• Low training requirement

• Short ROI period

• Proven expertise via IITSOL’s global projects

• Built for the future of Industry 4.0

📞 Ready to Transform Your Plant?

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Get a free PlantIQ demo today. 📧 contact@iitsol.com

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